Material handling, which involves moving, storing, and safeguarding goods, is only as efficient as the technology it employs. Additionally, each of the primary market segments of the industry, such as cranes, conveyors, and forklifts, has their market, technology, and capabilities.
End-use industries such as industrial & manufacturing, logistics & warehousing, and many others have crucial requirements concerning the manual handling of inventory. Specifically, for palletized goods, efficient operations and workplace safety must be accomplished by using the appropriate material handling equipment.
Level loaders, also known as pallet positioners, make the loading and unloading of pallets faster, safer, and easier. Since level loaders facilitate operations such as elevation, lowering, and rotation of goods, it allows for easier loading & unloading of goods with reduced time and manpower, resulting in optimized operational efficiency.
There are several types of level loaders, among which, spring level loaders have been a popular choice for many years due to their self-self-leveling on and other versatile features. The integration of electric lift into hydraulic and pneumatic pallet positioners as well as newly introduced roll-on level loaders are expected to replace conventional spring pallet positioners due to advanced mobility and safety features.
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Why is the Popularity of Level Loaders Rising at a Fast Pace?
“Benefits of Safety and Ease of Use for Material Handling”
In s majority of sectors, including warehousing, logistics, and transportation, where level loaders find most application, long shifts and heavy lifting are very common deals. Keeping workers comfortable, safe, and productive has become a major challenge, which made industries focus on ergonomic material handling equipment to ensure workplace safety and employees’ wellbeing.
Level loaders increase productivity and efficiency by eliminating unproductive lifting, bending, stretching, and walking while loading or unloading pallets. The shifted focus towards the ergonomic development of material handling equipment would attract industries to implement a new generation of such equipment in the near future.
“Modern Technologies Help Cope with Logistical Challenges”
In parallel with the industry 4.0 revolution, end-use industries are adopting smarter technologies such as IoT and artificial intelligence to drive growth and long-term profitability. Investments in robots, cobots, and modern automation systems have boosted production capabilities and the ability to fulfil demand and supply challenges.
Despite the revolution, the logistics sector is dealing with severe workforce shortages in transportation, fragmented marketplaces, and low profitability. All such factors contribute to the demand for advanced material handling equipment in terms of efficiency, load capacity, and planning.
The versatility offered by level loaders regarding improved efficiency, reduced time and manpower, as well as safety is expected to drive their demand over the near term.
Why is Demand for Level Loaders High in the United States?
The United States level loaders market is currently estimated at US$ 12.3 million and is expected to reach US$ 21.5 million by 2032.
The United States possesses one of the world’s largest industrial & manufacturing, logistics & warehousing, as well as the food & beverage sector.
Level loaders have a very promising future in the United States due to increased production capabilities as a result of advanced manufacturing process implementations in the industry.
What is the Potential of Hydraulic & Pneumatic Level Loaders in Material Handling Equipment?
Key manufacturers are offering powered hydraulic level loaders equipped with a motor and external power source for larger load capacity and a greater range of heights. The utilization of hydraulic level loaders has increased consistently in the recent past, surpassing a market valuation of US$ 30.5 million in 2021.
For pneumatic level loaders, companies are offering two types of variants, i.e., automatic and powered pneumatic level loaders. In pneumatic level loaders, as boxes are added to or withdrawn from pallets, a heavy-duty airbag with a spring mechanically lowers or elevates the platform. In case of an accident, the spring supports an unloaded turntable, giving the airbag spring combination an almost linear reaction and adding a layer of safety.
Such increased safety features have prompted the use of pneumatic level loaders in the recent past, making it a popular type of level loader, with the segment valued at US$ 19.1 million in 2021.
Additionally, with the rise in the global industrial & manufacturing sector, the hydraulic and pneumatic sub-segments are predicted to expand 2X and 1.6X, respectively, by the end of 2032.
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Competitive Landscape
Prominent level loader manufacturers are Bishamon, Global Industrial, Kleton, Lift Products Inc., Liftex, Nu Lift, PLK Lift, Premier Handling Solutions, Presto Lifts, PS Lift, SIDETRACKER ENGINEERING LTD, Southworth, and Wesco.
Leading manufacturers of level loader products are focused on developing ergonomic material handling equipment to optimize the efficiency and safety of the workspace.
Companies are focused on replacing traditional mechanical springs with captive air systems to provide a more controlled movement of platforms. Working with customers, manufacturers are identifying and addressing the specific needs of applications and tailoring customized solutions.
For instance :
- Bishamon has introduced a new design that allows capacity adjustment without changing air pressure in its EZ pneumatic type level loader, and also added an integral turntable top for enhanced ergonomics. Bishamon has been issued patents for its EZ loader design features.
- Backsafe Australia’s Sturgo brand is offering a level loader that can be customized with a range of accessories to make it ideal for use in a wide range of applications.
Fact.MR has provided detailed information about the price points of key manufacturers of level loaders positioned across regions, sales growth, production capacity, and speculative technological expansion, in the recently published report.
Segmentation of Level Loaders Industry Research
By Lift Mechanism :
- Spring Actuated
- Pneumatic Actuated
- Hydraulic Actuated
By Load Capacity :
- Up to 2000 lbs.
- 2000-4000 lbs.
- Above 4000 lbs.
By Raised Height :
- Less than 28 Inches
- 28-30 Inches
- Above 30 Inches
By Lift Mobility :
- Automatic Lift
- Electric Lift
By End Use Application :
- Industrial & Manufacturing
- Food & Beverages
- Chemicals & Pharmaceuticals
- Logistics & Warehousing
- Retail & Consumer Goods
- Others
By Sales Channel :
- Online Sales
- Company / Brand Websites
- e-Commerce Websites
- Offline Sales
- Direct Sales
- Specialty Stores
- Others
By Region :
- North America
- Latin America
- Europe
- East Asia
- South Asia & Oceania
- MEA
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